Yaesu FT-897D Battery Project

I decided to build a lithium battery for my Yaesu FT-897D because the official Yaesu Ni-Mh batteries are far too expensive to import here (Then you need the special charger too!)

At present when operating portable, I have been running a lithium battery external to the radio (often a higher voltage battery through a little power supply)

So I grabbed some battery packs made up of four 2200Mah 18650 cells each, three of these adds  up to 11.1v at 8.8Ah, this is plenty for my short trips !

I planned out how to fit them inside, and there’s more than plenty of space, see image 🙂

My preliminary notes were:

The three packs are each four 18650 cells in parallel

Totalling up to 8.8Ah per pack at 3.7v

At full charge it will be at 12.6v and at empty about 9-10v

I have measured how much power the radio draws, and on monitoring it draws around 8w, on transmitting around 18w (at 10w TX power, go figure) so that’s only 1-2 amps, super easy for these lithium batteries.

I’m just waiting for my BMS to arrive from China (battery management system)

As that has over current protection, over charge protection, over discharge protection and short circuit protection for the batteries

Then I’ll use some padded sticky foam to mount them in such a way they’ll get ventilation from the existing fans and good to go!

Gallery below! 

 

Powering 12v LED Strips with batteries

Over the years, I have used many types of LEDs, but the most commonly used and cheapest, is standard 5050 LED strip. It comes in a variety of colours, and RGB multicolour.

However the cheap strips, as in, $15 for 5m, always run on 12v.

I have in the past used a number of different methods, starting off with a 9v battery, then a pack of AA cells, at one point I even carried around small SLA cells! (heavy omg)

More recently, I have been using 3s lipo packs, however these can be dangerous if damaged, and require a special charger to charge up.

I normally use a Turnigy Nanotech 3S 1.6Ah battery, I have a few of these laying around that I keep at storage voltage.

The problem with Lithium batteries is that, while they are usually stable, when they do become unstable, they go out very violently.

See these:

 

I have recently been contacted by a group of cosplayers that want to add LEDs to their Hyperdimension Neptunia cosplays, and were wondering how to power the LEDs, so im going to revisit this as there must be a better way.

 

When I added lights to my friends Ahri tails, we used my nanotech batteries the first round, but more recently, her friend made her a pack that takes three 18650 cells,

this is certainly easier for her to charge, and swap out the batteries, but I felt it and it was pretty warm, so kinda scary, to be fair though, her tails have almost 10m of LEDs in them, so it’s probably drawing some 6-10ish amps from those poor 18650s continuously.

 

Another option is to use 5v LED strips, i’ve got a meter of this and tested it, and its just not as bright … its probably the best option as of typing this though as power banks can be purchased cheap in sydney (~$12 for 4000mah one from a reputable shop)

There are alternatives worth looking into, such as a custom 18650 case, or this thing over here

The other things that are available are these:

I have used these in the past, but knowing what I do now about Lithium, I wouldn’t touch these with a 10 foot pole. There may be no protection inside, they may not be balance charged, and they probably don’t even have voltage cutoffs… very dangerous and scary..

 

 

As it stands, I still recommend to go with a 3S Lipo pack.

 

You will need a few things:

 

  1. Battery – 3 cell Lithium Polimer, capacity of your choice
  2. Low Battery Alarm – Tells you when the battery is flat
  3. Balance Charger – Important to prevent boom
  4. Flameproof bag – Important to store the batteries
  5. Power supply for charger – Your LED Strip MAY come with one that works (12v 2A+)

Here are the ones I recommend:

 

Battery:

https://hobbyking.com/en_us/turnigy-nano-tech-1800mah-3s-25-50c-lipo-pack.html ~$20

Low Battery Alarm:

https://hobbyking.com/en_us/hobby-king-battery-monitor-3s.html ~$5

Charger:

https://hobbyking.com/en_us/hobbykingr-dc-4s-balance-charger-cell-checker-30w-2s-4s.html ~$12

Flameproof bag:

https://hobbyking.com/en_us/fire-retardant-lipo-battery-bag-250x330mm.html ~$5

Power Supply:

http://www.ebay.com.au/itm/112219709452 ~$10

Please take good care not to damage the Lithium batteries, if they feel warm, turn it off for a bit and let them cool down.

 

To connect the LED strip, you will need a XT60 connector to solder onto it, these are ~$8 for a 5 pack.

https://hobbyking.com/en_us/xt60-male-w-12awg-silicon-wire-10cm-5pcs-bag.html

Feel free to contact me with any questions and I will do my best to answer.

 

Part 2: Which LEDs do I get?

 

There is different types of LEDs, Ive briefly mentioned them above, the main ones are: single colour, RGB multi colour and these come in both 12v and 5v.

 

For the above power solution that I recommended, you want 12v leds.
Which ones you get depends on your needs.
Some colours are available as is, and if the colour you want is available standalone, I suggest this as it will be less messing around. So if you need pink LEDs, and you find pink LEDs as well as RGB ?? Go with the pink ones.

If you need a colour you cant find, or want to be able to change, go with the RGB.

They also come in two sizes, if RGB, please try to always get 5050 LEDs, and avoid the smaller 3528 where you can. as each light can only be one colour, so for the RGB, you have a red light, a green light and a blue light every 3 lights. It results in a weird christmas light effect that looks terrible:

With 5050 RGB LEDs, each light has three tiny lights inside, so each actual light on the strip will be the colour you want.

For controlling them, if its single colour, you just need to give it power. If its RGB, most will come with an InfraRed (IR) controller, which is probably good enough, but there is also wifi and bluetooth controllers available.

You also want to check how many LEDs per meter there are. Most strips will come with 300 LEDs but some come with 150, this results in the lights being very far apart from each other and it doesnt look nice. so make sure its at least 300 LEDs.

 

To get really fancy, you can get what are known as addressable LEDs, but this is pretty advanced and needs a tiny $3 computer to control them. The most common type is WS2812b / WS2811 AKA Neopixels.
The only problem I have run into with these is the extremely high current draw (I usually use the 144LEDs in 1meter!!) and that if one LED dies, all the ones after it stop working.

There is another less common type, WS2813 that has an extra data wire in it, so that if one light stops, the others still work, but I have not played with these yet.

The benefit of these lights is each light can do something different, and you can have some really cool effects like breathing, fading along, rainbow chase, or a larson effect.

These are what I use in the LED clothing that I make.

For most effect lighting, the standard strip lighting works well enough.

 

For single 12v colour LED strips expect to pay around $10-20 delivered

For RGB 12v expect around $15-30 delivered

for WS2812 5v expect around $8-20 per meter

5v LEDs are similar pricing to above, but you get only 2-3 meters instead of 5 (it’s still heaps!!!)

Arcade Upgrade

So I had in front of me an old arcade machine, not too old, pretty new actually, a date code inside puts it around 22 June 2012.

Nevertheless, it was old in terms of mechanics.

The machine used a Jamma board, and was non functional.

I opened it up and had a bit of a look for any obvious electrical problems, burns out components, loose connectors, dirty connections etc. Couldn’t find anything.

For benefit of the doubt I used isopropyl alcohol to clean the PCB and the Jamma connector. Still no luck after this though.

The machine itself would power up, the board had power, but it wouldn’t output any video…

So I decided to go with my plan B, upgrading the machine to a PC based MAME emulator!

I started with physically cleaning up the machine, isopropyl and some Glen 20 did the trick, once it was nice and clean I got to the insides.

Snapped some photos of how everything was connected for future reference, and started removing components.

I can’t remember the whole process super well as it was a few days ago but I’ll recap best I can.

With all the main control and power boards removed, I was left with some bundles of wire cable tied inside.

I decided the best path would be to cut the bundles of wire that lead from the buttons to the Jamma board a short distance from the connector. This way in the future, reconnecting the Jamma connector is as simple as matching up the coloured wires.

I located the power connector for the button illumination, and tested it out. It was originally on the 12v from the power supply, I tested it on 5v and the buttons lit, but not the joystick. So I’ll just reconnect this to 12v once rebuilt.

I tested the screen using an HDMI to VGA adaptor coming from a PC that was nearby and got video out, this was great, was going to be pretty simple from here on out.

The screen is mounted in portrait which is going to prove annoying as most games these days and games I’ll be emulating will feel smaller. Also, it means that I’ll have to figure out how to display artwork above and below the emulation. Maybe themed to the console ?

I know there’s plenty of options online for ‘arcade button controller’ ranging from $6 to $100+, and I’m sure any of these would have done the trick, but I didn’t really want to wait for something to arrive, I wanted to finish this project in one day.

Luckily I had an Arduino pro micro laying around, I slapped some headers on it and some matching headers on the wires, then ran to the internet in search of a joystick emulation library for AtMega32u4 🕹️

It was actually very easy and within 3 results I had a library downloaded and installed!

Loading up the Arduino IDE I opened an example sketch that had 1 button and a joystick, this was SUPER easy to modify for the 5 buttons on the front panel of my machine, it was just a case of increasing some numbers and adding some extra cases!

I uploaded the sketch to the board and hooked up the buttons to their corresponding pins on the board, now it was time to test.

Hooked up the Arduino to my laptop and checked devices and printers, to my great surprise I saw a gamepad icon with Arduino Leonardo under it, that will be my board!

I right clicked it and hit Gamepad Properties, which brings up a screen where you can test everything.

The joystick was rotated left 90 degrees, so I suspect it was installed sideways as I used the labelling on the PCB for which wire was which, but after switching those wires around everything worked ! All the buttons and the joystick worked flawlessly now !

So now that I had the controls upgrades to modern universalness, I moved onto the speakers, there is two 10w speakers mounted to the rear of the cabinet, these used to be driven by the Jamma board, but with that gone I needed something new.

Coincidentally, a few days earlier, my friend James was over to fix my 3D printer, and had brought over a wireless speaker thing, that I didn’t know what to do with. But this thing, had a speaker driver in it, and also a 3.5mm input, so I put the transmitter unit aside and used just the receiver unit. Hooked up both audio channels with a wire so we got both left and right channel out of the speakers, and hooked them up to the device. I cut off its power cable so I could hook it up to an alternate source of power later, just 12v.

I decided it would be best to re use the original power supply, but some changes were in order. For starters, the damn thing had no earth, so adding an earth connection was my first priority, very simple and I don’t know why the original builder didn’t ???

Once that was hooked up, I proceeded to hook up the leds and the speaker driver to the 12v rail, and then pigtailed the monitor off the AC terminals, and also a cord with a 3 pin connector suitable for a laptop PSU on it.

With all the power sorted I turned to how I’ll drive everything.

I had a few options at my disposal, but given the tight space restrictions in this bartop size machine, I went with an Intel Nuc that I got last time I was planning to build an arcade machine.

I placed it inside, with some very strong Velcro, and placed its power adaptor next to the one for the monitor, also held down by Velcro.

I hooked up a USB wifi adapter and the Arduino to the back USB ports, as well as a mini HDMI to HDMI, then HDMI to VGA adaptors, to the mini HDMI port on the back. And it was time to power it up and test.

The Nuc booted and everything was fine.

I refreshed windows to a clean install as there was still many remains of my last attempt at getting things up and running, rotated the display 90 degrees to make it normal, and then fired up Project 64 for some testing !

I quickly learnt the volume was waayyyy too high, but was easy to fix. Just startled me! Haha

The controls worked great, and the picture looks fine. The colours are a bit off but I can fix that later.

For now this is enough, I’ll work out the software later as that takes aggesss to get setup nicely and all pretty like.

In the past I’ve used HyperSpin but I might give something new like GameEx a try.

I’ll make a new post once I have done that!

Album below (Please excuse the potato photos):

 

Lipo to USB thing 

It’s a very small post, and I forgot to take photos along the way, but I popped out to Daiso today and picked up a USB car charger for $3.80, back at home, I disassembled it and desoldered the contacts, I then cut open the end to fit a male XT60 connector in.

Re-soldered the XT60 in place of the old cigarette lighter socket connector and placed it back in the casing.
A little hot glue and I have a 12-24v >5v adaptors that works with all my 3s/4s lipos !!
Probably works a bit below 12 too, very convenient to keep in my bag in case I need some juice.

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WiFi speaker upgrade and Home Assistant TTS

A while ago I picked up a wi-fi enabled speaker from Target or Kmart for $50. It was advertised as on special for $80 down from $160, so I figured how bad could it be? Then when scanned in it came up as $50 so even better.

The speaker natively has Spotify connect and DLNA support, I don’t really have anything that streams to DLNA, so Spotify connect was what I had planned for it.
I did hope that I could get Home Assistant talking to it over DLNA but couldn’t find any DLNA components so wasn’t too confident on that.
The speaker itself feels well built, looks pretty decent, and sounds okay. It’s a bit bass heavy, and the PSU always sparks when you connect it (why is it 15v? Why not 12v???)
I used it for a day or two then it kind of got abandoned, as nice as a wifi speaker is, when it’s limited to just Spotify that’s less than amazing.
So fast forward a few weeks, I remembered that I have some Chromecast audio laying around doing nothing.
I had purchased them to test out the multiroom audio playback, something that has always interested me.

But after testing it out I didn’t really have a need for it.

I’m not walking around my apartment enough.

And the tv already has a regular Chromecast.
So the audios were just sitting on my modem in a triangle.
I grabbed one and hooked it up to the aux input on the wifi speaker to see how it sounds, and well, having the ability to stream content from almost any multimedia app, website or device is much more appealing than just Spotify.

Oh right I should mention that the speaker has a tendency to just, enter a sleeping state, where it disconnects from wifi, and doesn’t reconnect until you wake it up (I had to power cycle it ?)

This makes it REALLY annoying to use.
So I set out in a venture to install my Chromecast audio inside the wifi speaker,
What follows is a whole lot of work and overengineering that for the most part ended up being redundant.
I disassembled the wifi speaker and found that it does indeed have the rated speakers, and a fairly sized mainboard.

It had a wifi add on board too.

I left this in there so it will still function as its original purpose.

The plan was to disassemble the Chromecast audio, and solder wires between the aux port on the speaker and the Chromecast.

All the tests I did on this gave me faint audio on the right channel, and slightly louder audio on the right channel.

I couldn’t figure out why this was happening, as I traced all the connections and they were all correct ?

The only thing I can think of was maybe the wire is too high loss ?

Idk it was crappy hook Up wire.

Anyway I ended up just using the Chromecast short 3.5 cable. And melting a hole to plug it into the speaker.
For power I had to be a bit more creative, I wanted to run it off the existing power supply so it would be self contained.

A quick look at the main board of the speaker reveals a header with an i2c? Port on it. Including 3.3v VCC and GND!

I made a quick micro USB to wire lead and hooked up the Chromecast to the 3.3v line to see if that was enough to power it up.

Unfortunately it seems Chromecast needs more current than this port could give.

The Chromecast would power up then keep cycling between orange and white led, I think this is some sort of insufficient power indicator. Else it was just rebooting over and over haha.
Next I tried hooking up a 3.3v to 5v boost converter to see if it was just the low voltage causing the problem, but this has the same effect.

I concluded that this connector probably didn’t have enough current to power the Chromecast, which normally wants at least a good 5v 700-1000mAh of current.
I decided I would have to pull my power from the main +15v input, which obviously has to be stepped down.

So I grabbed a AMS1117 5V voltage regulator, which from memory the data sheet says can handle up to 12v (she’ll be right mate) and can output up to 1amp
Hooking this up between the 15v main input and and h Chromecast seemed to result in the same thing as before though …
It’s at this point I was wishing I had a nice big LM7805 or something.
I did however have an “adjustable voltage regulator module” from aliexpress, which was big and beefy. I wired this up to the 15v and then hooked up my multimeter to its output, it was showing 15v.

I turned it’s pot until it was a stable 5.02v which is close enough and then wired the micro USB to that.

Hooked up the Chromecast and it worked !!!

I shoved it all inside the speaker and reassembled it all.
With the speaker reassembled I gave it a test and all looked great!

Well worked great.
I remembered then, that Home Assistant had the ability to sent TTS to my TV Chromecast, I had disabled discovery of Chromecast because it kept showing up in the main view and nothing was using it,

I wondered if it could send TTS to the Chromecast audio??

So I re enabled discovery of Chromecast and restarted Home Assistant to see if it would pick it up. It did! And I had the option for TTS!

I did some setup stuff in Home Assistant that I didn’t document, but it was pretty straightforward!
Now I can send verbal notifications to the speaker’s by calling the tts service in home assistant, specifying the speaker media_player.wifi_speaker and giving it a message!

I also put another Chromecast Audio hooked up to a small Bluetooth speaker via a 3.5mm cable in the bathroom, so I can have notifications in there (this is also the only room with a sensor node at the moment!)

a notification in there could be: If the humidity reaches 100% and the window is detected as closed, verbally say ‘Please ensure window is opened to prevent mould build up’

or something like that.

 

Home Assistant is also able to message me via Facebook Messenger, which is handy for notifications away from home!
I might do another write up on Home Assistant another time though, once I fully understand it!

 

Thanks for reading 🙂

Some pictures follow:

ARNSW Trash and Treasure

This morning I went to the ARNSW Trash and Treasure event!

It’s pretty much a small hamfest!

This is the second time I’ve been to it, it was a bit smaller this time but there was still plenty of stuff. 

It was held at the ARNSW building in Dural
Antenna towers !
There was heaps of oscilloscopes this time, with many costing a mere $10-30!!

There was even this single channel scope with a GIANT display:



The first thing I spied when I was walking around was a small block of foam with 12 nixie tubes on it, it was sitting with a bunch of other vintage tubes. 

I’m a huge fan of nixie tubes so I went straight for my wallet to make sure they were safely mine! Haha
The list price was $120 but I talked it down to $60 for the lot. 

I also picked up a few random metal project boxes that… Seemed to be constructed into things. 

Only one of them was labelled so the other two were real mystery boxes !

Nobody was able to tell me what they were, but I see huge potential in rebuilding them into something else. 
I’m particularly fond of the one with the front handles!!

When I was home I opened up the two unknown ones to find them pretty much empty shells. 

The perfect playground for whatever I turn them into. 


I was also lucky enough to pick up some variable capacitors, which I’ve been chasing for a while. I don’t yet know the value of what I grabbed but it’s certainly closer to what I need than nothing !

I want to use it when building a magnetic loop HF antenna. 

I also picked up a rather nice dial with an easily configurable scale. You just cut out and slide it in. 

Overall it was a pretty successful morning ! 

I spent significantly less than I expected and came home with some pretty nice treasure!

Bonus picture:

Spot the long wire antenna:

ESP8266 Servo Control

I wanted to control a Servo using the Blynk library form an ESP8266,

So I hooked up a TowerPro SG-5010 servo to my ESP8266 devkit 1.0 thing, uploaded the servo sweep test code to see if it works, and IT WORKED!
Until the magic smoke came out…

It looks like ive fried my dev board goddamnit, maybe i shouldnt have pulled 5v from the VIN pin on the USB TTL adapter….. D:

 

goddamnitO:nGRLIKJRSNKLJB

 

 

Update:

OK!

With a new dev board, a v0.9 one, and an external 5v power source we have done away with the magic smoke!
Ill upload the Blynk sketch and see how we go.

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